AGM- Production-Operation (Marble)-HPS/2026/787

Key Roles & Core Responsibilities

1. Factory Production & Processing Management

• Production Scheduling: Plan daily, weekly, and monthly targets for block dressing, gangsaw slabbing, tile cutting, epoxy/resin filling, and line polishing.

• Yield Optimization: Minimize raw block wastage during wire sawing and slab cutting; optimize stone yield per cubic meter.

• Quality Assurance: Enforce strict inspection standards for slab thickness, surface gloss levels, epoxy setting, edge squaring, and structural fissure identification.

2. Quarry & Raw Material Coordination

• Block Procurement & Grading: Work closely with quarry heads or import teams to select, grade, and inspect rough marble blocks (checking for hair fractures, color uniformity, and density).

• Inventory Control: Oversee yard management for raw blocks, finished slabs, cut-to-size orders, and waste slurry/chips.

3. Plant Machinery & Maintenance Oversight

• Asset Maintenance: Implement Preventive and Total Productive Maintenance (TPM) schedules for gangsaws, multi-wire machines, automated polishing lines, bridge cutters, and overhead cranes.

• Consumables Management: Track and optimize usage of diamond segments, wire ropes, abrasives, resin/hardener chemicals, and cutting oils to reduce cost per square foot.

4. Team Leadership & Workforce Management

• Labor Supervision: Manage plant managers, supervisors, machine operators, and contract labor across multiple shifts.

  Docthub

• EHS & Safety: Enforce safety protocols around heavy block handling, overhead crane operation, slurry dust management, and machine guarding.

5. Operational Cost Control & Reporting

• P&L & Budgeting: Monitor operating expenses (power consumption, diamond segment wear, resin chemical consumption, labor hours) against project budgets.

  Scribd

• MIS & ERP Tracking: Review daily operational reports (Production, Maintenance, Dispatch) and report directly to the General Manager (GM) or Vice President.

Core Competencies & Qualifications

• Experience: 8–15 years in marble, granite, or natural stone manufacturing.

• Technical Knowledge: Deep understanding of gangsaws, multi-wire cutters, auto-polishing machines, vacuum resin plants, and stone chemistry (epoxy, polyester resins).

• Education: Bachelor’s in Mechanical Engineering, Mining Engineering, Production Engineering, or equivalent operational experience.